Fluke FEV500 Fast DC EV Charging Station Analyzer


£7,091.00 / £8,509.20 incl VAT
- All-in-one Fast DC charger testing, no EV required
- Guided Autotest with clear PASS/FAIL results
- Simulates a 2 kW charging load safely
- Rugged, battery-powered for field mobility
- Lead time of approximately 2–7 weeks.
Available on back-order
Description
Fluke FEV500 Fast DC EV Charging Station Analyzer
The Fluke FEV500 Fast DC EV Charging Station Analyzer is an advanced, portable solution designed to test, validate, and troubleshoot Fast DC EV charging stations quickly and accurately — without requiring an electric vehicle on site. Engineered for field technicians, service engineers, and EV infrastructure operators, the FEV500 combines safety verification, performance analysis, and communication testing in one comprehensive tool.
Using a single CCS connection, the FEV500 simulates real EV charging up to 2.4 kW, allowing technicians to verify charger operation, communication protocols, and power delivery with confidence. The intuitive 7-inch touchscreen and guided test workflows simplify complex testing procedures, while the one-button Autotest function automatically performs key diagnostics and provides clear PASS/FAIL results, ensuring fast and repeatable testing across multiple sites.
Designed for real-world field environments, the rugged unit features a wheeled portable design and a removable Li-ion battery, allowing technicians to perform complete testing without the need for an external power source. The analyzer also automatically captures test data and is compatible with Fluke TruTest™ software, allowing easy documentation, report generation, and compliance tracking. Fluke TruTest software is not included as standard and is available separately.
Compatible with many leading Fast DC EVSE manufacturers, the FEV500 helps operators and contractors maintain charger reliability by identifying performance or communication issues before they cause downtime, ensuring EV charging networks remain safe and operational.
Key Features
- All-in-one testing solution for Fast DC EV charging stations
- Simulates EV charging up to 2.4 kW via CCS connection
- Performs safety, performance, and communication testing in one device
- One-button Autotest with clear PASS/FAIL results
- Guided test workflows for fast and repeatable diagnostics
- Large 7-inch colour touchscreen for easy operation
- Portable, wheeled design built for field use
- Removable Li-ion battery for completely mobile testing
- Automatic data capture and documentation
- Compatible with many leading Fast DC EV charger manufacturers
Please note: This product is typically supplied with a lead time of approximately 2–7 weeks.
What’s Included
- Fluke FEV500 Fast DC EV Charging Station Analyzer
- TP165X Remote Control Probe
- Li-ion Battery
- USB-C to USB-A Cable
Click Here for full data sheet
| General Specifications | |
| Case | Rugged, wheeled hardcase |
| Dimensions | 65 cm x 50.8 cm x 30 cm (25.6 in x 20 in x 11.8 in) |
| Weight | 26 kg (57 lb) |
| Display | 7-in TFT, 1024 x 600 pixels, capacitive touch (operable with PPE gloves) Ultra-bright, sunlight-readable display with up to 1,700 cd/m² Brightness adjustment with ambient light sensor |
| Interface | Keys: Power on/off, Backlight, Stop Test LEDs: Power, Battery Status, Charging |
| Power | |
| Battery | Lithium-ion; 10.8 V, 6.8 Ah, 73.44 Wh (customer replaceable) |
| Runtime | 10 hours (battery recharges during test) |
| Charging Time | Typically 3 hours with USB-C PD 65 W charger |
| Backup Duration | Up to 6 months before recharge |
| Interfaces | |
| Wireless Connectivity | Integrated Wi-Fi (802.11b/g/n) and Bluetooth 5.2 module TX/RX Frequency Range: 2400 MHz to 2483.5 MHz Transmit Operating Power: < 100mW Encryption: WPA2-AES (WiFi), AES-CCM (Bluetooth) (Activation subject to firmware support. Refer to release notes for availability.) |
| USB-C | USB 2.0 high-speed for data download to PC-software TruTest™ and calibration Charging battery with USB-C power adapter PD 2.0 or higher with 9V 1.8 A USB-C flash drive support for firmware updates Max supply current: 900 mA |
| GNSS | Global navigation satellite receiver with internal antenna for time synchronization |
| Fuse | 11 A (not customer replaceable) |
| Warranty | Main unit: 2 years Battery and accessories: 1 year |
| Environmental Specifications | |
| Operating Temperature | -20 °C to +50 °C (-4 °F to +122 °F) |
| Battery Charging Temperature | 0 °C to +45 °C (32 °F to +113 °F) |
| Storage Temperature | -20 °C to +60 °C (-4 °F to +140 °F); Recommended: 0 °C to +30 °C |
| Operating Humidity | ≤100% up to 30 °C; 55% at 40 °C; 35% at 50 °C |
| Operating Altitude | Up to 3000 m |
| Storage Altitude | Up to 12,000 m |
| Vibration | IEC 60721-3-3 / 3M2 |
| Drop Test | 0.5 m (visual defects allowed) |
| Ingress Protection (lid closed) | IP54 |
| Ingress Protection (lid opened) | IP40 (protected against objects ≥1 mm) Air-cooling plenum: IP20 (protected against objects ≥12.5 mm) No protection against water ingress |
| Safety Standard | IEC 61010-1, Pollution Degree 2 IEC 61010-2-034 |
| Electrical Specifications | |||
| Auto-Test Sequence | |||
| Performed Tests | CCS Low-Level Communication and SLAC Test, Continuity Test, Insulation Resistance Test, Load Test (including Cable Check Voltage Measurement), IMD Test, Redidual Voltage Test | ||
| Continuity Test (RLO) | |||
| Measurement | Test probe to PE pin of CCS 1/2 socket | ||
| Open-Loop Voltage | Max 5 V | ||
| Test Current | Max 10 A (up to 0.2 Ω) | ||
| Test Method | DC test with alternating polarity | ||
| Live Circuit Detection | Inhibits test if test probe voltage > 60 V | ||
| Test Probe Zeroing | Select ZERO in user interface to zero the test probe resistance. | ||
| Standard | IEC61557-4 | ||
| RLO Range | Resolution | Accuracy | |
| 2 Ω | <1Ω: 0.1 mΩ ≥1Ω: 0.0001Ω | ≤ 20 mΩ: ± (8% + 0.8 mΩ) ≤ 200 mΩ: ± (4% + 4 mΩ) > 200 mΩ: ± (4% + 40 mΩ) | |
| Insulation Resistance (RISO) | |||
| Measurements | Insulation Resistance DC+ to PE and DC- to PE | ||
| Test Voltage | Max EVSE Voltage ≤ 500 V: 500 V +10% / -0% Max EVSE Voltage > 500 V: 1000 V +10% / -0% | ||
| Max Short Circuit Current | 2 mA | ||
| Standard | IEC61557-2 | ||
| Test Voltage | RISO Range | Resolution | Accuracy |
| 500 V | 10 kΩ to 20 MΩ | 0.01 MΩ | ± (5 % rdg + 2 digit) |
| 1000 V | 10 kΩ to 20 MΩ | 0.01 MΩ | ± (5 % rdg + 2 digit) |
| CCS Communication Test – Control Pilot (CP) | |||
| Parameters | Voltage CP high, Voltage CP low, Frequency, Duty Cycle | ||
| Simulation of states | A, B, C, D, E (simulation and validation) | ||
| Digital Protocol | DIN SPEC 70121, ISO 15118 | ||
| Parameter | Range | Resolution | Accuracy |
| CP High, CP Low | -15 V to +15 V | 0.01 V | ± (0.4 % rdg + 2 digit) |
| Frequency | DC, 900 to 1100 Hz | 1 Hz | 0.1 % rdg or 1 digit |
| Duty Cycle | 2 to 98 % | 0.10% | ± 5 digit |
| SLAC | 0 dB to 20 dB | 1 dB | |
| CCS Communication Test – Proximity Pilot (PP) | |||
| Parameter | Range | Resolution | Accuracy |
| PP Resistor | 50.0 to 499.9 Ω | 0.1 Ω | ± 0.5 % |
| 500 to 5000 Ω | 1 Ω | ||
| Load Test | |||
| Parameters | Cable Check Voltages: VDC+ to PE, VDC- to PE Load Test: Voltage DC+ to DC-, Current, Power, Duration | ||
| Parameter | Range | Resolution | Accuracy |
| Voltage | 1000 V | 0.1 V | ± (0.2 % rdg + 4 digit) |
| Current | 10 A | 0.01 A | ± (0.5% rdg + 5 digit) |
| Power | 0 to 3.75 kW | 0.001 kW | ± (0.7% rdg + 15 digit) |
| Insulation Monitoring Device (IMD) Test | |||
| Auto-Test | No trip test, trip test Test Resistor no trip test: 250 kΩ (DC+ to PE) Test Resistor trip test: 95 kΩ (max. EVSE Voltage >500 V dc), 45 kΩ (max. EVSE Voltage ≤500 V dc) (DC- to PE) Duration: max 15 s for each test | ||
| Test Resistor Range | 19.5 kΩ to 3 MΩ, 256 values | ||
| Standard | IEC61557-8 / IEC 61557-18 | ||
- Fluke FEV500 Fast DC EV Charging Station Analyzer
- TP165X Remote Control Probe
- Li-ion Battery
- USB-C to USB-A Cable
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